China wholesaler Customized Flexible Elastic Pin Shaft Coupling (HL)

Product Description

 

Product Description

Elastic Pin Shaft Coupling (HL)

Characteristics of HL type elastic pin coupling:
1, the structure is simple, easy to manufacture, assembly and disassembly and replacement of flexible components is more convenient, do not move the 2 coupling;
2, elastic element (PIN) of the material is generally used nylon 6, there is a trace amount of compensation for 2 axis offset, should not be used for low speed into heavy load and has a strong impact and vibration of the larger transmission shaft, the strength of its conditions;
3, the strength is extrusion strength calculation of shear strength and pin and pin hole wall elastic pin on cross section; HL type elastic pin coupling with elastic sleeve is sheathed with the pin (rubber), installed in the 2 coupling flange holes, in order to achieve 2 coupling connection. The elastic element (PIN) materials used in general nylon, traces of 2 axis offset compensation ability, elastic piece work under shear, poor reliability, speed of transmission shaft to apply only low requirements, not suitable for high reliability conditions.

Model Tn(N.m) [n]r/min d 1 d 2 d z   D S Kg.m 2 Kg
Y Z,J 1 ,Z
L L 1 L
Steel Iron Steel Iron
HL1 160 7100 12 14 12 14 32 27 32 90 2.5 0.0064 2
16 18 16 18 42 30 42
19 19
20 22 20 22 52 38 52
24  
HL2 315 5600 20 22 20 22 52 38 52 120 2.5 0.253 5
24 24
25 28 25 28 62 44 62
30 32 30 32 82 60 82
35  
HL3 630 5000 30 32 30 32 82 60 82 160 2.5 0.6 8
35 38 35 38
40 42 40 42 112 84 112
45 48  
HL4 1250 4000 2800 40 42 40 42 112 84 112 195 3 3.4 22
45 48 45 48
50 55 50 55
56 56
60 63   142 107 142
HL5 2000 3550 2500 50 55 50 55 112 84 112 220 3 5.4 30
56 56
60 63 60 63 142 107 142
65 67 65 67
71 75  
HL6 3150 2800 2100 60 63 60 63 142 107 142 280 4 15.6 53
65 70 65 70
71 75 71 75
80 80
85   172 132 172
HL7 6300 2240 1700 70 71 70 71 142 107 142 320 4 41.1 98
75 75
80 85 80 85 172 132 172
90 95 90 95
100 110 100 212 167 212
HL8 10000 2120 1600 80 85 80 85 172 132 172 360 5 56.5 119
90 95 90 95
100 110 100 110 212 167 212
120 125  
HL9 16000 1800 1250 100 110 100 110 212 167 212 410 5 133.3 197
120 125 120 125
130 140 130 252 202 252
HL10 25000 1560 1120 110 120 110 120 212 167 212 480 6 273.2 322
125 125
130 140 130 140 252 202 252
150 150
160 170 160 302 242 302
180  
HL11 31500 1320 1000 130 140 130 140 252 202 252 540 6 555.7 520
150 150
160 170 160 170 302 242 302
180 180
190 200 190 352 282 352
220  
HL12 63000 1250 950 160 170 160 170 302 242 302 630 7 902 714
180 180
190 200 190 200 352 282 352
220 220
240 250   410 330
260  
HL13 100000 1120 850 190 200 190 200 352 282 352 710 8 1700 1057
220 220
240 250 240 250 410 330
260 260
280 300   470 380
HL14 160000 850 630 240 250 240 250 410 330 800 8 4318 1956

1. The coupling consists of 2 hubs: One pin hub with the corresponding pins and a bush hub.

2. The torque is transmitted via the steel pins with their taper elastomer rings and the corresponding bores in the bush hub.

3. They can be assembled with taper bush.

4. The couping is maintenance-free an is used in general engineering and the pump industry.

5. Customized requirement is available.

Detailed Photos

♦Other Products List

Transmission Machinery
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding and other professionals.

Advanced and reasonable process, complete detection means. We company actively introduce foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.

 

After Sales Service

1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
 

FAQ

Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

 

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Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: 40~20000n.M
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Customization:
Available

|

Customized Request

China wholesaler Customized Flexible Elastic Pin Shaft Coupling (HL)

pin coupling

Are There Any Safety Considerations When Using Pin Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using pin couplings in rotating machinery. These considerations are essential to ensure the safe and efficient operation of the equipment and to protect personnel working in the vicinity. Here are some key safety points to consider:

  • Guarding: When installing pin couplings, it is crucial to provide adequate guarding around the coupling area. This helps prevent accidental contact with the rotating coupling components, such as pins and hubs, which could cause severe injuries.
  • Maintenance and Inspection: Regular maintenance and inspection of the pin coupling are vital to identify any signs of wear, misalignment, or damage. Any worn or damaged components should be replaced immediately to prevent coupling failure, which could lead to sudden equipment shutdown or safety hazards.
  • Proper Alignment: Ensuring precise alignment of the connected shafts is crucial to the safe operation of the pin coupling. Misalignment can lead to increased stresses and premature wear on the coupling components, resulting in potential failures.
  • Torque and Speed Limits: Adhering to the manufacturer’s recommended torque and speed limits for the pin coupling is essential for its safe operation. Exceeding these limits can lead to overloading and failure of the coupling.
  • Environmental Considerations: Take into account the operating environment when selecting a pin coupling. Extreme temperatures, corrosive atmospheres, or harsh conditions may require special materials or coatings to ensure the coupling’s integrity and prevent premature failure.
  • Training and Awareness: Operators and maintenance personnel should receive proper training on the safe handling, installation, and maintenance of pin couplings. Awareness of potential hazards and safety protocols is crucial for the safe use of rotating machinery.
  • Emergency Shutdown: Install emergency shutdown systems that can quickly stop the rotating machinery in case of any safety concerns or abnormal conditions.
  • Compliance with Regulations: Ensure that the use of pin couplings complies with all relevant safety and industry regulations and standards.

By taking these safety considerations into account and implementing proper safety measures, the use of pin couplings in rotating machinery can be done safely and effectively, mitigating potential risks and ensuring a safe working environment for personnel.

pin coupling

Role of Pin Coupling in Reducing Downtime and Maintenance Costs

A pin coupling plays a crucial role in reducing downtime and maintenance costs in various mechanical systems and power transmission applications. Its design and features contribute to improved reliability and ease of maintenance, resulting in enhanced operational efficiency and cost savings. Here’s how pin couplings achieve these benefits:

1. Shock Absorption: Pin couplings are known for their ability to absorb and dampen shocks and vibrations generated during operation. By cushioning the impact of sudden loads or torque spikes, they protect the connected equipment from potential damage, reducing the frequency of unexpected breakdowns and downtime.

2. Misalignment Tolerance: Pin couplings can tolerate a certain degree of misalignment between shafts, such as angular and parallel misalignment. This flexibility allows for easier installation and alignment of equipment, saving time and effort during setup and reducing the need for precise alignment procedures.

3. Low Maintenance: Pin couplings are designed with simplicity in mind, often consisting of only two coupling halves connected by pins. This straightforward construction means fewer components that can wear out or require regular maintenance. Additionally, the flexibility of the pins helps reduce wear on the coupling and connected equipment, leading to longer maintenance intervals.

4. Easy Replacement: In the event of a failure or wear, pin couplings are relatively easy to replace compared to some other coupling types. The simplicity of their design allows for quick disassembly and reassembly, minimizing downtime during maintenance or replacement procedures.

5. Cost-Effective: The combination of low maintenance requirements and reduced downtime translates into cost savings for businesses. With fewer unexpected breakdowns and lower maintenance expenses, the overall cost of ownership for systems employing pin couplings can be more economical.

6. Reliability: Pin couplings are known for their reliability and durability. When properly selected and installed, they can provide long service life without frequent replacements, contributing to stable and consistent system performance.

By minimizing downtime, maintenance efforts, and associated costs, pin couplings are a preferred choice in various industrial applications. However, it is crucial to ensure that the pin coupling is correctly sized and installed, and regular inspections and maintenance are conducted to maximize its benefits and prevent premature failure.

pin coupling

Types of Pin Coupling Designs

Pin couplings, also known as shear pin couplings, come in various designs to suit different application requirements. The main types of pin coupling designs are as follows:

  1. 1. Single Pin Coupling: In this design, a single shear pin is used to connect the two shafts. The pin is placed in a hole that runs through both coupling halves. Under excessive torque or shock loads, the pin shears off, disconnecting the shafts and protecting the equipment from damage. Single pin couplings are commonly used in light to moderate-duty applications.
  2. 2. Double Pin Coupling: Double pin couplings use two shear pins that are positioned 180 degrees apart. This design provides increased torque capacity and improved balance compared to the single pin design. Double pin couplings are suitable for applications with higher torque requirements.
  3. 3. Triangular Pin Coupling: Triangular pin couplings use three pins arranged in a triangular pattern around the circumference of the coupling. This design offers even higher torque capacity and improved torsional stiffness. Triangular pin couplings are ideal for heavy-duty applications where higher torque and misalignment tolerance are essential.
  4. 4. Splined Pin Coupling: Splined pin couplings use splines instead of solid pins to transmit torque between the shafts. The splines provide a more secure connection and better torque transmission compared to solid pins. Splined pin couplings are commonly used in precision motion control applications.
  5. 5. Taper Pin Coupling: Taper pin couplings use tapered pins that wedge tightly into matching tapered holes in the coupling halves. This design offers excellent torque transmission and alignment capabilities. Taper pin couplings are often used in heavy machinery and power transmission systems.

Each type of pin coupling design has its advantages and limitations, and the selection depends on factors such as the application’s torque requirements, misalignment tolerance, and environmental conditions. It is essential to choose the right type of pin coupling to ensure optimal performance, reliability, and safety in the mechanical system.

China wholesaler Customized Flexible Elastic Pin Shaft Coupling (HL)  China wholesaler Customized Flexible Elastic Pin Shaft Coupling (HL)
editor by CX 2024-04-04

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